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    Mongabay, a leading resource for news and perspectives on environmental and conservation issues related to the tropics, has launched Tropical Conservation Science - a new, open access academic e-journal. It will cover a wide variety of scientific and social studies on tropical ecosystems, their biodiversity and the threats posed to them. Tropical Conservation Science - March 8, 2008.

    At the 148th Meeting of the OPEC Conference, the oil exporting cartel decided to leave its production level unchanged, sending crude prices spiralling to new records (above $104). OPEC "observed that the market is well-supplied, with current commercial oil stocks standing above their five-year average. The Conference further noted, with concern, that the current price environment does not reflect market fundamentals, as crude oil prices are being strongly influenced by the weakness in the US dollar, rising inflation and significant flow of funds into the commodities market." OPEC - March 5, 2008.

    Kyushu University (Japan) is establishing what it says will be the world’s first graduate program in hydrogen energy technologies. The new master’s program for hydrogen engineering is to be offered at the university’s new Ito campus in Fukuoka Prefecture. Lectures will cover such topics as hydrogen energy and developing the fuel cells needed to convert hydrogen into heat or electricity. Of all the renewable pathways to produce hydrogen, bio-hydrogen based on the gasification of biomass is by far both the most efficient, cost-effective and cleanest. Fuel Cell Works - March 3, 2008.


    An entrepreneur in Ivory Coast has developed a project to establish a network of Miscanthus giganteus farms aimed at producing biomass for use in power generation. In a first phase, the goal is to grow the crop on 200 hectares, after which expansion will start. The project is in an advanced stage, but the entrepreneur still seeks partners and investors. The plantation is to be located in an agro-ecological zone qualified as highly suitable for the grass species. Contact us - March 3, 2008.

    A 7.1MW biomass power plant to be built on the Haiwaiian island of Kaua‘i has received approval from the local Planning Commission. The plant, owned and operated by Green Energy Hawaii, will use albizia trees, a hardy species that grows in poor soil on rainfall alone. The renewable power plant will meet 10 percent of the island's energy needs. Kauai World - February 27, 2008.

    Tasmania's first specialty biodiesel plant has been approved, to start operating as early as July. The Macquarie Oil Company will spend half a million dollars on a specially designed facility in Cressy, in Tasmania's Northern Midlands. The plant will produce more than five million litres of fuel each year for the transport and marine industries. A unique blend of feed stock, including poppy seed, is expected to make it more viable than most operations. ABC Rural - February 25, 2008.

    The 16th European Biomass Conference & Exhibition - From Research to Industry and Markets - will be held from 2nd to 6th June 2008, at the Convention and Exhibition Centre of FeriaValencia, Spain. Early bird fee registration ends 18th April 2008. European Biomass Conference & Exhibition - February 22, 2008.

    'Obesity Facts' – a new multidisciplinary journal for research and therapy published by Karger – was launched today as the official journal of the European Association for the Study of Obesity. The journal publishes articles covering all aspects of obesity, in particular epidemiology, etiology and pathogenesis, treatment, and the prevention of adiposity. As obesity is related to many disease processes, the journal is also dedicated to all topics pertaining to comorbidity and covers psychological and sociocultural aspects as well as influences of nutrition and exercise on body weight. Obesity is one of the world's most pressing health issues, expected to affect 700 million people by 2015. AlphaGalileo - February 21, 2008.

    A bioethanol plant with a capacity of 150 thousand tons per annum is to be constructed in Kuybishev, in the Novosibirsk region. Construction is to begin in 2009 with investments into the project estimated at €200 million. A 'wet' method of production will be used to make, in addition to bioethanol, gluten, fodder yeast and carbon dioxide for industrial use. The complex was developed by the Solev consulting company. FIS: Siberia - February 19, 2008.

    Sarnia-Lambton lands a $15million federal grant for biofuel innovation at the Western Ontario Research and Development Park. The funds come on top of a $10 million provincial grant. The "Bioindustrial Innovation Centre" project competed successfully against 110 other proposals for new research money. London Free Press - February 18, 2008.


    An organisation that has established a large Pongamia pinnata plantation on barren land owned by small & marginal farmers in Andhra Pradesh, India is looking for a biogas and CHP consultant to help research the use of de-oiled cake for the production of biogas. The organisation plans to set up a biogas plant of 20,000 cubic meter capacity and wants to use it for power generation. Contact us - February 15, 2008.

    The Andersons, Inc. and Marathon Oil Corporation today jointly announced ethanol production has begun at their 110-million gallon ethanol plant located in Greenville, Ohio. Along with the 110 million gallons of ethanol, the plant annually will produce 350,000 tons of distillers dried grains, an animal feed ingredient. Marathon Oil - February 14, 2008.


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Tuesday, May 27, 2008

Researchers use fungus to improve corn ethanol production - could cut energy costs by one-third

Growing a fungus in some of the leftovers from ethanol production can save energy, recycle more water and improve the livestock feed that's a co-product of fuel production, according to a team of researchers from Iowa State University and the University of Hawai'i, whose innovation was awarded the 2008 Grand Prize for University Research from the American Academy of Environmental Engineers.

The process could change ethanol production in dry-grind plants so much that energy costs can be reduced by as much as one-third, says Hans van Leeuwen, an Iowa State professor of civil, construction and environmental engineering and the leader of the research project. The researchers focused on growing fungi in reactors fed by wastewater coming from the dry-grind ethanol production process. That process grinds corn kernels and adds water and enzymes. The enzymes break the starches into sugars. The sugars are fermented with yeasts to produce ethanol.

The fuel is recovered by distillation, but there are about six gallons of leftovers for every gallon of fuel that's produced. Those leftovers, known as stillage, contain solids and other organic material. Most of the solids are removed by centrifugation and dried into distillers dried grains that are sold as livestock feed, primarily for cattle.

The remaining liquid, known as thin stillage, still contains some solids, a variety of organic compounds from corn and fermentation as well as enzymes. Because the compounds and solids can interfere with ethanol production, only about 50 percent of thin stillage can be recycled back into ethanol production. The rest is evaporated and blended with distillers dried grains to produce distillers dried grains with solubles.

The researchers added a fungus, Rhizopus microsporus, to the thin stillage and found it would feed and grow to form biofilms. The fungus removes about 80 percent of the organic material and all of the solids in the thin stillage, allowing the water and enzymes in the thin stillage to be recycled back into production.

The fungus can also be harvested. It's a food-grade organism that's rich in protein, certain essential amino acids and other nutrients. It can be dried and sold as a livestock feed supplement. Or it can be blended with distillers dried grains to boost its value as a livestock feed and make it more suitable for feeding hogs and chickens.

Van Leeuwen said all of that can save United States ethanol producers a lot of energy and money at current production levels:
  • Eliminating the need to evaporate thin stillage would save ethanol plants up to $800 million a year in energy costs.
  • Allowing more water recycling would reduce the industry's water consumption by as much as 10 billion gallons per year. And it allows producers to recycle enzymes in the thin stillage, saving about $60 million per year.
  • Adding value and nutrients to the livestock feed produced by ethanol plants would grow the market for that feed by about $400 million per year.
  • And the researchers' fungal process would improve the energy balance of ethanol production by reducing energy inputs so there is more of an energy gain.
Van Leeuwen estimated it would cost $11 million to start using the process in an ethanol plant that produces 100 million gallons of fuel per year. But, he said the cost savings at such a plant could pay off that investment in about six months:
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The Iowa State research project is supported by grants of $78,806 from the Grow Iowa Values Fund, a state economic development program, and $80,000 from the U.S. Department of Agriculture through the Iowa Biotechnology Byproducts Consortium.

The researchers have filed for a patent on the technology and are looking for investors to commercialize the invention. And while the process needs to be proven at larger scales, there are high hopes it can do a lot to improve the efficiency of ethanol production.

According to Anthony L. Pometto III, a professor of food science and human nutrition, the innovation's bottom line is that it will be saving ethanol producers money and energy.

Image: in one of the team's experiments, two types of 'fungal reactors' were used, in which the fungi grow to form stable biofilms of bacteria and themselves which clean up wastewater so that it can be recycled. Credit: N Jasti, SK Khanal, AL Pometto, J van Leeuwen.

References:
Iowa State University: Iowa State researchers use fungus to improve corn-to-ethanol process - May 27, 2008.

Mary L Rasmussen, Samir K Khanal, Hans van Leeuwen, Anthony L Pometto III, "Bioconversion of Thin Stillage from Corn Dry-Grind Ethanol Plants into High-Value Fungal Biomass", 2007 ASAE Annual Meeting.

N Jasti, SK Khanal, AL Pometto, J van Leeuwen, "Fungal treatment of corn processing wastewater in an attached growth system" [*.pdf], Water Practice & Technology Vol 1 No 3, 2006 doi: 10.2166/WPT.2006069


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