The bioeconomy at work: Solvay to produce green PVC from sugarcane ethanol
Brussels-based chemical giant Solvay announces that the board of its affiliate, Solvay Indupa, has approved a further US$ 135 million investment program to expand and increase the competitiveness of its vinyls production plant of Santo Andre, Brazil. This second stage of expansion, following a plan announced in August 2006, comprises the creation of an integrated plant to produce ethylene with ethanol originating from sugar cane. Ethylene is one of the two main feedstocks needed to manufacture polyvinyl chloride (PVC) - together with chlorine, which is produced through a salt-based electrolysis process.
Santo Andre would be the first industrial project in the Americas implementing renewable, green resources for the production of PVC. This innovation will prevent the emission of large quantities of C02 into the atmosphere. In the case of sugarcane based 'bio-ethylene', the reduction can even be larger than 100% (check out why, here).
Just recently, scientists reported that the utilisation of bio-based feedstocks for the production of 16 of the most commonly used bulk chemicals can reduce emissions by up to a billion tonnes of CO2 in future scenarios (earlier post). Sugarcane was identified as the leading candidate for efficient bio-based chemicals and is attracting considerable attention from manufacturers and researchers (here, here, here and here). Bulk chemicals, currently made from petroleum and natural gas, are used in the production of everything from plastics and fertilizers to electronic components and medicines.
Ethylene (C2H4) is the most produced organic compound in the world with global production exceeding 75 million metric tonnes per year. Polyvinyl chloride (PVC) is a thermoplastic polymer and one of the most valuable products of the chemical industry. PVC can be found in thousands of commonly used products, ranging from pipelines and hoses to traffic signs and floors.
Solvay Indupa’s ambition is to complete the expansion of Santo Andre by 2010. The plant would then have an installed capacity of 360,000 tons/year of PVC; 360,000 tons /year of vinyl chloride monomer (VCM), 235,000 tons/year of Caustic Soda and 60,000 tons/year of bio-ethylene.
Solvay Indupa is also studying with Argentinean energy group Albanesi S.A. the construction of a 165 megawatt combined cycle electrical power plant on Solvay Indupa’s site in Bahia Blanca, Argentina. The project would require an investment of USD 135 million and would provide for a reliable and competitive coverage of the site’s entire energy needs:
energy :: sustainability :: biomass :: bioenergy :: biofuels :: climate change :: emissions :: ethanol :: green chemistry :: bulk chemicals :: ethylene :: PVC :: sugarcane :: Brazil ::
In order to finance these investments, Solvay Indupa is considering a capital increase of approximately USD 130 million, to be placed in local and international capital markets through Brazilian Depositary Receipts (BDRs) at the São Paulo Stock Exchange (Bovespa).
Solvay Indupa, a company of the Solvay group, is one of the most important petrochemical companies in the Mercosur. Its main products are PVC resins and Caustic Soda. Solvay Indupa has its main offices in Buenos Aires, Argentina and two industrial sites: in Bahía Blanca (Argentina) and Santo André (Brazil). Solvay holds 70.1% of Solvay Indupa, which is listed on the Buenos Aires stock market.
Solvay is an international chemical and pharmaceutical group employing some 29,000 people in 50 countries. In 2006, its consolidated sales amounted to €9.4 billion, generated by its three sectors of activity: chemicals, plastics and pharmaceuticals.
In June, a competitor to Solvay, Braskem (the leading company in Latin America's thermoplastic resins segment and Brazil's second largest privately owned industrial company), announced it had produced the first batch of internationally certified polyethylene made from sugarcane ethanol (more here). The Dow Chemical Company and Crystalsev, one of Brazil's largest ethanol players also unnveiled plans for a world-scale facility to manufacture polyethylene from sugar cane (earlier post).
References:
Solvay: Solvay Indupa will produce bioethanol-based vinyl in Brasil & considers state-of-the-art power generation in Argentina - December 14, 2007.
Biopact: Researchers find bio-based bulk chemicals could save up to 1 billion tonnes of CO2 - December 17, 2007
Biopact: The bioeconomy at work: Braskem develops polyethylene from sugarcane ethanol - June 25, 2007
Biopact: Dow and Crystalsev to make polyethylene from sugar cane in Brazil - July 19, 2007
Biopact: Australia and South Korea team up to produce bioproducts from sugarcane - May 18, 2007
Biopact: Metabolix to develop bioplastics from sugarcane - May 09, 2007
Santo Andre would be the first industrial project in the Americas implementing renewable, green resources for the production of PVC. This innovation will prevent the emission of large quantities of C02 into the atmosphere. In the case of sugarcane based 'bio-ethylene', the reduction can even be larger than 100% (check out why, here).
Just recently, scientists reported that the utilisation of bio-based feedstocks for the production of 16 of the most commonly used bulk chemicals can reduce emissions by up to a billion tonnes of CO2 in future scenarios (earlier post). Sugarcane was identified as the leading candidate for efficient bio-based chemicals and is attracting considerable attention from manufacturers and researchers (here, here, here and here). Bulk chemicals, currently made from petroleum and natural gas, are used in the production of everything from plastics and fertilizers to electronic components and medicines.
Ethylene (C2H4) is the most produced organic compound in the world with global production exceeding 75 million metric tonnes per year. Polyvinyl chloride (PVC) is a thermoplastic polymer and one of the most valuable products of the chemical industry. PVC can be found in thousands of commonly used products, ranging from pipelines and hoses to traffic signs and floors.
Solvay Indupa’s ambition is to complete the expansion of Santo Andre by 2010. The plant would then have an installed capacity of 360,000 tons/year of PVC; 360,000 tons /year of vinyl chloride monomer (VCM), 235,000 tons/year of Caustic Soda and 60,000 tons/year of bio-ethylene.
Solvay Indupa is also studying with Argentinean energy group Albanesi S.A. the construction of a 165 megawatt combined cycle electrical power plant on Solvay Indupa’s site in Bahia Blanca, Argentina. The project would require an investment of USD 135 million and would provide for a reliable and competitive coverage of the site’s entire energy needs:
energy :: sustainability :: biomass :: bioenergy :: biofuels :: climate change :: emissions :: ethanol :: green chemistry :: bulk chemicals :: ethylene :: PVC :: sugarcane :: Brazil ::
In order to finance these investments, Solvay Indupa is considering a capital increase of approximately USD 130 million, to be placed in local and international capital markets through Brazilian Depositary Receipts (BDRs) at the São Paulo Stock Exchange (Bovespa).
Latin American markets are among the most promising targets of our geographical expansion. Demand for vinyl products is experiencing continued and dynamic growth there. With these ambitious expansion plans, Solvay Indupa will be at the leading edge of competitiveness and innovation to serve the fast-growing Latin American economies with sustainable vinyl material. - Jacques van Rijckevorsel, General Manager of the Plastics Sector, SolvayThe Solvay group is one of the world’s leading vinyls producer, ranking second in Europe and third globally. In addition to SolVin, its joint venture with BASF in Europe, the Group’s activities in PVC and other products of the vinyl chain span across Asia and Latin America, through the affiliates Vinythai in Thailand and Solvay Indupa in Argentina and Brazil.
Solvay Indupa, a company of the Solvay group, is one of the most important petrochemical companies in the Mercosur. Its main products are PVC resins and Caustic Soda. Solvay Indupa has its main offices in Buenos Aires, Argentina and two industrial sites: in Bahía Blanca (Argentina) and Santo André (Brazil). Solvay holds 70.1% of Solvay Indupa, which is listed on the Buenos Aires stock market.
Solvay is an international chemical and pharmaceutical group employing some 29,000 people in 50 countries. In 2006, its consolidated sales amounted to €9.4 billion, generated by its three sectors of activity: chemicals, plastics and pharmaceuticals.
In June, a competitor to Solvay, Braskem (the leading company in Latin America's thermoplastic resins segment and Brazil's second largest privately owned industrial company), announced it had produced the first batch of internationally certified polyethylene made from sugarcane ethanol (more here). The Dow Chemical Company and Crystalsev, one of Brazil's largest ethanol players also unnveiled plans for a world-scale facility to manufacture polyethylene from sugar cane (earlier post).
References:
Solvay: Solvay Indupa will produce bioethanol-based vinyl in Brasil & considers state-of-the-art power generation in Argentina - December 14, 2007.
Biopact: Researchers find bio-based bulk chemicals could save up to 1 billion tonnes of CO2 - December 17, 2007
Biopact: The bioeconomy at work: Braskem develops polyethylene from sugarcane ethanol - June 25, 2007
Biopact: Dow and Crystalsev to make polyethylene from sugar cane in Brazil - July 19, 2007
Biopact: Australia and South Korea team up to produce bioproducts from sugarcane - May 18, 2007
Biopact: Metabolix to develop bioplastics from sugarcane - May 09, 2007
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