Modern logistics allow swift construction of biofuel plants
The sustainable biofuels potential in developing countries is enormous. The International Energy Agency's Bioenergy Executive Committee projects that by 2050 these countries can produce more biobased fuels than the entire mineral oil output, without deforestation and while securing food, fiber and fodder supplies (earlier post). But in order to realize this potential swiftly, much is needed: infrastructures, good investment frameworks, stable governments and scientific and technological expertise.
One of the smaller problems - how to ship and build state of the art biofuel processing plants in remote locations - is being solved by modern logistics solutions. An example comes from Vance Bioenergy, one of Malaysia's leading biodiesel companies. A well-coordinated logistics plan and the use of airfreight helped it complete its second plant in just seven months, a fraction of the time it normally takes to build a factory of a similar capacity.
Partnering with TNT Express, one of the largest express services providers, Vance Bioenergy worked with the company to airfreight key components of the plant's equipment from various countries across Europe to Malaysia.
Built on an eight acre site in Pasir Gudang, Vance Bioenergy's latest plant will produce 100,000 tonnes of biodiesel a year, worth US$78 million based on current oil prices, once it comes on stream. The plant is Vance Bioenergy's second biofuel plant on the site, and both facilities combined contribute to an overall output capacity of 150,000 tonnes a year, worth US$117 million per annum.
The highly automated, state-of-the-art facility houses an on-site testing laboratory equipped with gas chromatographs and other dedicated biodiesel testing equipment to ensure that customers receive the highest quality biodiesel that meets EN 14241 or ASTM 6751 - industry specifications required by global biodiesel markets.
Having invested in the latest technology from Europe, Vance Bioenergy worked with TNT to airfreight over 17 thousand crucial parts with a total weight of 40 tonnes, from Europe to Malaysia.
Using TNT's Air Freight and Economy Express services among others for greater flexibility and efficiency, the components were first flown from suppliers across at least five countries, including Germany, Italy, the United Kingdom, Finland and Spain, before being consolidated and shipped to Malaysia:
energy :: sustainability :: ethanol :: biodiesel :: biomass :: bioenergy :: biofuels :: logistics :: air freight ::
Furthermore, TNT's Special Services team managed the entire delivery process from pickup to point of assembly, especially assisting with the application and obtainment of pre-customs clearance and approvals for the shipments, which further reduced the time normally taken to ship a similar consignment by about 50 per cent.
The well-organised air network infrastructure and expertise in customs procedures provided by TNT, which also air freighted parts for Vance Bioenergy's first plant, enabled the company to build its second plant in just seven months instead of the usual period of over one and a half years.
Vance Bioenergy is currently in the process of building a glycerine refinery next to its biodiesel plants that will produce pharmaceutical-grade refined glycerine from crude glycerine a by-product of the biodiesel production process. Once complete in October 2007, it will produce over 20,000 tonnes of pharmaceutical-grade glycerine per annum.
References:
Supply Chain Market: Logistics Solution: Malaysian Biofuel Company Builds Plant In Record Time - September 14, 2007.
Biopact: IEA report: bioenergy can meet 20 to 50% of world's future energy demand - September 12, 2007
One of the smaller problems - how to ship and build state of the art biofuel processing plants in remote locations - is being solved by modern logistics solutions. An example comes from Vance Bioenergy, one of Malaysia's leading biodiesel companies. A well-coordinated logistics plan and the use of airfreight helped it complete its second plant in just seven months, a fraction of the time it normally takes to build a factory of a similar capacity.
Partnering with TNT Express, one of the largest express services providers, Vance Bioenergy worked with the company to airfreight key components of the plant's equipment from various countries across Europe to Malaysia.
Built on an eight acre site in Pasir Gudang, Vance Bioenergy's latest plant will produce 100,000 tonnes of biodiesel a year, worth US$78 million based on current oil prices, once it comes on stream. The plant is Vance Bioenergy's second biofuel plant on the site, and both facilities combined contribute to an overall output capacity of 150,000 tonnes a year, worth US$117 million per annum.
The highly automated, state-of-the-art facility houses an on-site testing laboratory equipped with gas chromatographs and other dedicated biodiesel testing equipment to ensure that customers receive the highest quality biodiesel that meets EN 14241 or ASTM 6751 - industry specifications required by global biodiesel markets.
Having invested in the latest technology from Europe, Vance Bioenergy worked with TNT to airfreight over 17 thousand crucial parts with a total weight of 40 tonnes, from Europe to Malaysia.
Using TNT's Air Freight and Economy Express services among others for greater flexibility and efficiency, the components were first flown from suppliers across at least five countries, including Germany, Italy, the United Kingdom, Finland and Spain, before being consolidated and shipped to Malaysia:
energy :: sustainability :: ethanol :: biodiesel :: biomass :: bioenergy :: biofuels :: logistics :: air freight ::
Furthermore, TNT's Special Services team managed the entire delivery process from pickup to point of assembly, especially assisting with the application and obtainment of pre-customs clearance and approvals for the shipments, which further reduced the time normally taken to ship a similar consignment by about 50 per cent.
The well-organised air network infrastructure and expertise in customs procedures provided by TNT, which also air freighted parts for Vance Bioenergy's first plant, enabled the company to build its second plant in just seven months instead of the usual period of over one and a half years.
Vance Bioenergy is currently in the process of building a glycerine refinery next to its biodiesel plants that will produce pharmaceutical-grade refined glycerine from crude glycerine a by-product of the biodiesel production process. Once complete in October 2007, it will produce over 20,000 tonnes of pharmaceutical-grade glycerine per annum.
References:
Supply Chain Market: Logistics Solution: Malaysian Biofuel Company Builds Plant In Record Time - September 14, 2007.
Biopact: IEA report: bioenergy can meet 20 to 50% of world's future energy demand - September 12, 2007
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